OEM MACHINES
FROM ITK.

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OEM Machines

01

Magnetic scales for linear and rotary applications

Quality needs experience

The reason for the production of our first magnetising system for writing on scales fits into one word: Own demand! The commissioning of the plant over 20 years ago was the birth of a new business field for ITK. Since then, the demand for solutions from OEM customers has increased year after year. We meet this demand with high-precision, high-performance systems – developed and approved in accordance with the Machinery Directive. Today, a team of experts from various disciplines at ITK implements special projects based on the pillars of “Positioning. Measure. Control. Move.” are the cornerstones. Our “PolePrecisioner” product family (for “precise positioning of magnetic poles”) includes rotary as well as linear magnetising systems.

Linear Magnetisation Machines
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LMP linear magnetisation machines

Magnetisers from ITK belong to the PolePrecisioner® product family (for the „precise positioning of magnetic poles“).

The linear magnetisers from the LMP family can be used to describe scale materials made of different materials. These include.

  • hard magnetic,
  • elastomer-bonded and
  • plastic-bonded materials.

The magnetising system is designed for flexibility. Basically, scale lengths can be written in the standard variant from 50 mm up to 5000 mm; other lengths are possible on request. Do you want to produce scales with different magnetic and geometric properties? No problem: The interchangeability of the write and read heads offers you almost unlimited possibilities, all of which you can use with just one system. The magnetising systems are preferably equipped with positioning axes in linear motor technology and ITK’s own measuring systems. Spindles for locomotion are dispensed with. This offers additional convincing advantages:

  • Inaccuracies due to backlash are eliminated.
  • Scales can therefore be produced with very high precision and produced at a high cycle rate

The use of a laser interferometer reference measuring system allows the “poles” to be stamped into the scale material with a high degree of accuracy – reproducibly. A high reject rate is avoided – the best prerequisite for opening up new fields of application.

We manufacture our systems according to customer specifications. On request, we can provide you with a turnkey solution according to your specification. This can look as follows:

LMP magnetizing system included:

  • CE conformity
  • customer software
  • commissioning
  • calibration
  • training
  • service/maintenance 
Rotary Magnetisation Machines
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RMP Rotary Magnetising Machines

Magnetisers from ITK belong to the PolePrecisioner® product familiy (for “precise positioning of magnetic poles”). 

As with the LMP family, materials made of hard magnetic, elastomer- and plastic-bonded materials can also be described with the rotary magnetising systems. The poles can be arranged radially or axially.

With the RMP magnetising system you can generate scales with different diameters – and this in a wide range. The clamping systems can be exchanged without any problems. So you can realize diameters between 20 and 200 mm (as standard, other diameters on request) in no time. By using a high-precision encoder system as a dimensional standard, the poles can be stamped into the scale material with a high degree of accuracy. The result: scales with high accuracy can be produced reproducibly.

Once the writing process is complete, each individual scale can be clearly marked. Barcodes can be applied directly to the scale for this purpose. Your advantages:

  • There is no risk of confusion.
  • Traceability is guaranteed – even after many years.

 

Proven products. Proven know-how.

A magnetising system is only as good as its components. That’s why we only use high-quality, tried-and-tested products. You can rely on that. Benefit from almost 40 years of know-how in the development and manufacture of complex positioning systems and MR measuring technology. This will certainly give you a good feeling!

We manufacture our systems individually for each customer. On request, we can provide you with a turnkey solution according to your specification. This can look as follows:

RMP magnetising system included:

  • CE conformity
  • customer software
  • commissioning
  • calibration
  • training
  • service/maintenance
Special Purpose Machines
Richtautomat_Karl Mayer Sondermaschine

Customised solutions. Tailor-made, but affordable

Are you interested in a special machine for a precise positioning task, tailored exactly to your current needs? Then contact us! We have the possibility to manufacture customised special machines for you and will be happy to implement your ideas together with you.

All core elements of our positioning systems such as electronics, mechanics and software are developed in-house at ITK. This enables us to supply high-precision and efficient positioning systems at the highest technical level for industry and research, not just modularly from a construction kit, but individually adapted.

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LMP linear magnetisation machines

Technical Data

Parameters

Typical performance characteristics 

Scale lengths

50 - 5000 mm (as standard; other lengths on request)

Materials

hard magnetic, elastomer-bonded and plastic bonded material

Track widths 

1 - 5 mm

Number of tracks

1 - 3, several coded tracks possible 

Period lengths

500 - 5000 µm

Accuracy

up to the sub-µm range (compensated)

Resolution

in the nanometre range

Writing method

digital or analogue

Software

customised operating and evaluation software 

Quality inspection

scale measurement on the same system

Typical operating conditions

industrial continuous operation (24/7)

Labelling

each scale can be individually marked

RMP Rotary Magnetisation Machines

Technical Data

Parameter

Typical performance characteristics 

Scale diameter

20 - 200 mm (as standard; other diameters on request) 

Scale materials

hard magnetic, elastomer and plastic bonded material

Coding placement 

optional radial or axial description

Number of lines

freely selectable

Number of tracks:

several coded tracks possible; reference marks (polarisation adjustable)

Repeatability:

from 5 arcsec (depending on reference measuring system and material) 

Resolution

up to 0.5 arcsec

Writing method

digital or analogue

Software 

customised operating and evaluation software optional 

Quality inspection:

scale measurement on the same system optional

Typical conditions of use

industrial continuous operation (24/7)

Marking

each scale can be individually labelled.