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OEM MACHINES
FROM ITK.

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OEM Machines

01

Magnetic scales for linear and rotary applications

Quality needs experience

The reason for the production of our first magnetising system for writing on scales fits into one word: Own demand! The commissioning of the plant over 20 years ago was the birth of a new business field for ITK. Since then, the demand for solutions from OEM customers has increased year after year. We meet this demand with high-precision, high-performance systems – developed and approved in accordance with the Machinery Directive. Today, a team of experts from various disciplines at ITK implements special projects based on the pillars of “Positioning. Measure. Control. Move. are the cornerstones. Circular and linear magnetising systems make up the largest share.

LMP Magnetisierungsanlage

LMP linear magnetisation machines

The linear magnetiser from the LMP family can be used to describe scale materials made of different materials. These include.

  • hard magnetic,
  • soft magnetic,
  • elastomer-bonded and
  • plastic-bonded materials.

The magnetising system is designed for flexibility. Basically, scale lengths can be written in the standard variant from 50 mm up to 2000 mm; other lengths are possible on request. Do you want to produce scales with different magnetic and geometric properties? No problem: The interchangeability of the write and read heads offers you almost unlimited possibilities, all of which you can use with just one system. The magnetising systems are preferably equipped with positioning axes in linear motor technology and ITK’s own measuring systems. Spindles for locomotion are dispensed with. This offers additional convincing advantages:

  • Inaccuracies due to backlash are eliminated.
  • Scales can therefore be produced with very high precision and produced at a high cycle rate

 

The use of a laser interferometer reference measuring system allows the “poles” to be stamped into the scale material with a high degree of accuracy – reproducibly. A high reject rate is avoided – the best prerequisite for opening up new fields of application.

We manufacture our systems according to customer specifications. On request, we can provide you with a turnkey solution according to your specification. This can look as follows:

LMP magnetizing system included:

  • CE conformity
  • customer software
  • commissioning
  • calibration
  • training
  • service/maintenance 
RMP

RMP Rotary Magnetising Machines

As with the LMP family, materials made of hard magnetic, soft magnetic, elastomeric and plastic-bonded materials can also be described with the rotary magnetising systems. The poles can be arranged radially or axially.

With the RMP magnetising system you can generate scales with different diameters – and this in a wide range. The clamping systems can be exchanged without any problems. So you can realize diameters between 3.5 mm to 500 mm in no time. By using a high-precision encoder system as a dimensional standard, the poles can be stamped into the scale material with a high degree of accuracy. The result: scales with high accuracy can be produced reproducibly.

Once the writing process is complete, each individual scale can be clearly marked. Barcodes can be applied directly to the scale for this purpose. Your advantages:

  • There is no risk of confusion.
  • Traceability is guaranteed – even after many years.

Proven products. Proven know-how.

A magnetising system is only as good as its components. That’s why we only use high-quality, tried-and-tested products. You can rely on that. Benefit from almost 40 years of know-how in the development and manufacture of complex positioning systems and MR measuring technology. This will certainly give you a good feeling!

We manufacture our systems individually for each customer. On request, we can provide you with a turnkey solution according to your specification. This can look as follows:

RMP magnetising system included:

  • CE conformity
  • customer software
  • commissioning
  • calibration
  • training
  • service/maintenance
Richtautomat_Karl Mayer Sondermaschine

Customised solutions. Tailor-made, but affordable

Are you interested in a special machine for a precise positioning task, tailored exactly to your current needs? Then contact us! We have the possibility to manufacture customised special machines for you and will be happy to implement your ideas together with you.

All core elements of our positioning systems such as electronics, mechanics and software are developed in-house at ITK. This enables us to supply high-precision and efficient positioning systems at the highest technical level for industry and research, not just modularly from a construction kit, but individually adapted.

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YOU WANT TO STAY UP TO DATE?

THEN SUBSCRIBE TO OUR NEWSLETTER!

Privacy Policy*
 

As a newsletter subscriber you agree to our privacy policy.

Are you interested in our products?
Would you like to work with us to find a solution
for your task?
Then contact us. 
We look forward to a constructive exchange!

With your request you agree to our privacy policy.

LMP linear magnetisation machines

LMP ITK

Technical Data

Parameters

Typical performance characteristics 

Scale lengths

50 - 200 mm

Materials

hard magnetic, soft magnetic

Track widths 

1 - 5 mm

Number of tracks

1 - 3, several coded tracks possible 

Period lengths

500 - 5000 µm

Accuracy

up to the sub-µm range (compensated)

Resolution

in the nanometre range

Writing method

digital or analogue

Software

customised operating and evaluation software 

Quality inspection

scale measurement on the same system

Typical operating conditions

industrial continuous operation (24/7)

Labelling

each scale can be individually marked

RMP Rotary Magnetisation Machines

RMP itk

Technical Data

Parameter

Typical performance characteristics 

Scale diameter

3.5 - 500 mm (standard) 

Scale materials

hard magnetic, soft magnetic, elastomer and plastic bonded

Coding placement 

optional radial or axial description

Number of lines

freely selectable

Number of tracks:

several coded tracks possible; reference marks (polarisation adjustable)

Repeatability:

from 5 arcsec (depending on reference measuring system and material) 

Resolution

up to 0.5 arcsec

Writing method

digital or analogue

Software 

customised operating and evaluation software optional 

Quality inspection:

scale measurement on the same system optional

Typical conditions of use

industrial continuous operation (24/7)

Marking

each scale can be individually labelled.

Pollux OEM-Variants

Pollux OEM

Main features 

• Available as built-in variants without housing

Cross Stage FCS100

Kreuztische

Technical Data

Parameter

Unit

Typical performance characteristics 

Repeatability

µm

0,1 … 50

Traversing speed

mm/s

0,01 … 5000

Acceleration

mm/s2

100mm/s2 … 5 g

Position resolution

nm

5 … 1000

Travel path

mm

10 … 500

LMT Microscope Stages

LMT

Technical Data

Parameter

Unit

Typical performance features

Travel speed 

mm/s

0.1 … 500

Acceleration

m/s2

0.1 … 10

Repeat accuracy

µm

0.25 … 0.5

Position resolution

nm

5

Travel range

mm

50 x 50 … 205 x 205

Rotary Stage FRS 200

Rundtisch frs200_02

Technical Data

Parameter

Unit

Typical performance characteristics 

Repeatability

arcsec

2 … 36

Axial runout

µm

3 … 10

Radial runout

µm

3 … 20

Mass to be moved

kg

5 … 10

Hollow shaft

mm

40 … 50

Diameter

mm

50 … 300

Stepper motors

Schrittmotorengruppe

Main features 

We can offer you stepper motors in a wide range of performance classes and torque curves. It does not matter whether in an industrial environment in clean rooms or in a dirty environment.

  • Torque curve can be individually adapted
  • High torque
  • Stronger magnetic field achieves high dynamics with the same rotor moment of inertia
  • Motor connection adapter on request
  • Dampers at the second shaft end improve the synchronisation characteristics
  • ITK’s unique control technology greatly minimises resonance frequencies
  • Suitable for clean rooms

Alpha Torque servomotors

Alphat_Gleichstrommotoren

Key features 

  • High torques over the entire speed range
  • Speed max. 10 r/s
  • Precise MR measuring system absolute measuring
  • Multiturn functionality up to max. 16,000 revolutions
  • Protection class IP65

Rotary Stage RS 180

Rundtisch rs 180

Technical Data

Parameter

Unit

Typical performance characteristics 

Repeatability

arcsec

2 … 36

Axial runout

µm

3 … 10

Radial runout

µm

3 … 20

Mass to be moved

kg

5 … 10

Hollow shaft

mm

40 … 50

Diameter

mm

50 … 300

Gantry Positioning System FBS

v

Technical Data

Parameter

Unit

Typical performance characteristics 

Load capacity

kg

0.5 … 5

Travel speed in X & Y

m/s

0.25 ... 1

Acceleration in X & Y

m/s2

0.5 … 10

Repeatability bidirectional

µm

≤ ±1

Positioning accuracy bidirectional

µm

≤ ±20 … ≤ ±80

Resolution

nm

500

Linear Stage FLS100

Lineartische

Technical Data

Parameter

Unit

Typical performance characteristics 

Repeat accuracy

µm

0,1 … 50

Traversing speed

mm/s

0,01 … 5000

Acceleration

mm/s2

100mm/s2 … 5 g

Position resolution

nm

5 … 1000

Travel path

mm

10 … 10.000

Linear Stage ST9 Eco

ST9 Eco

Technical Data

Parameter

Unit

Typical performance characteristics 

Repeat accuracy

µm

0,1 … 50

Traversing speed

mm/s

0,01 … 5000

Acceleration

mm/s2

100mm/s2 … 5 g

Position resolution

nm

5 … 1000

Travel path

mm

10 … 10.000

Cross Stage KS15

kl12

Technical Data

Parameter

Unit

Typical performance characteristics 

Repeatability

µm

0,1 … 50

Traversing speed

mm/s

0,01 … 5000

Acceleration

mm/s2

100mm/s2 … 5 g

Position resolution

nm

5 … 1000

Travel path

mm

10 … 500

Pollux-Box

Pollux Box

Main features 

  • Control and motors as separate positioning unit
  • High flexibility

Measuring systems

MR_Messtechnik_Komplett

Key features 

  • Magnetically coded scales allow the use of a wide variety of components (scale carriers)
  • Incremental or absolute measuring systems for determining the position are possible
  • Position resolution of 5 nm achievable
  • OptoMag evaluation electronics provide an industry-standard output signal of 1 Vpp/ 20 µm period length. Other period lengths on request
  • Adaptation to any control system possible
  • Specially designed for use in dirty environments
  • Scale encoding is carried out very precisely with a laser interferometer
  • Customer-specific scales can be realised
  • Evaluation electronics and sensor available separately (in case of space problems) or integrated
  • Vacuum compatible

Hydra-Controllers

Hydra Start

Technical Data

Parameter

Unit

Typical performance characteristics

DC link voltage

Vac

0 … 48

Max. Phase current

A

2,5 … 50

Supported motor types 

mm/s2

Linear-, Stepper-, Voice Coil- Servo-, DC-Motoren

Position resolution

nm

5 … 1000

Real-time trigger


Interface compatibility


Manual control units


Safety functions 

Hydra XP – the most powerful

Hydra Xp

Main features

  • 4 axes in 1 housing
  • Power supply: 48 volts
  • Power: 1600 watts
  • Phase current: max. 50 A

Hydra RM – fits in any control cabinet

Hydra RM

Main features

  • 4 axes in 1 housing
  • Power supply: 24 V / 48 V
  • Power: 1000 watts
  • Phase current: max. 15 A

Hydra TT – Table version

Hydra Start

Main features

  • 2-axis
  • Power supply: 24 V / 48V
  • Power: 300 watts
  • Current in 2-phase operation: max. 10 A
  • Current in 3-phase operation: max. 5 A
  • Interfaces: CAN, RS232, Ethernet

Hydra CM – with compact design

Hydra CM

Main features 

  • 2-axis
  • Power supply: 24 V / 48 V
  • Power: max. 500 W
  • Phase current: 10 A (24 V) / 5 A (48 V)
  • External 24 V / 48 V power supply unit
  • Suitable for mounting in control cabinet
  • Compact design enables mounting directly on positioning mechanisms

Hydra DT – with Joystick

Hydra DT

Main features 

  • 2-axis
  • Power supply: 24 V / 48 V
  • Power: 150 watts
  • Phase current: max. 10 A (24V) / 5 A (48V)
  • 6 freely programmable function keys

Andromeda-Controllers

Andromeda

Technical Data

Parameter

Unit

Typical performance characteristics

DC link voltage

Vac

0 … 48

Max. Phase current

A

2,5 … 50

Supported motor types 

mm/s2

Linear-, Stepper-, Voice Coil- Servo-, DC-Motoren

Position resolution

nm

5 … 1000

Real-time trigger


Interface compatibility


Manual control units


Safety functions 

Andromeda CM

Andromeda CM

Main features 

  • Up to 6 axes
  • Power supply: 24 V to 48 V
  • Power: 200 W
  • Phase current: 3 A

Andromeda TT – Table version

Andromeda tt

Main features 

  • 3 axis
  • DC link voltage: 24 V / 48V
  • Power: 200 W
  • Phase current: 5 A 
  • Interfaces: CAN, RS232, Ethernet, USB

Andromeda Base Controller

Andromeda base

Main features 

  • 2-axis
  • Power supply: 24 V / 48V
  • Power: 300 watts
  • Current in 2-phase operation: max. 10 A
  • Current in 3-phase operation: max. 5 A
  • Interfaces: CAN, RS232, Ethernet

Pollux-Controllers

Pollux

Technical Data

Parameter

Unit

Typical performance characteristics

DC link voltage

Vac

0 … 48

Max. Phase current

A

2,5 … 50

Supported motor types 

mm/s2

Linear-, Stepper-, Voice Coil- Servo-, DC-Motoren

Position resolution

nm

5 … 1000

Real-time trigger


Interface compatibility


Manual control units


Safety functions 

Gantry Positioning System PT15

Gantrysystem

Technical Data

Parameter

Unit

Typical performance characteristics 

Travel speed in X

m/s

0.5 … 2.5

Travel speed in Y

m/s

0.5 … 0.8

Acceleration in X

m/s2

5 … 50

Acceleration in Y

m/s2

0.5 … 5

Repeatability bidirectional

µm

≤ ±0.5 … ≤ ±2.5

Positioning accuracy bidirectional

µm

≤ ±10 … ≤ ±50

Resolution 

nm

50 … 500